Pressure gauge tubes are made of many materials, but the common design factor for these materials is the suitability for spring tempering. This tempering is a form of heat treating. It causes the metal to closely retain its original shape while allowing flexing or "elasticity" under load. Nearly all metals have some degree of elasticity, but spring tempering reinforces those desirable characteristics. Beryllium copper, phosphor bronze, and various alloys of steel and stainless steel all make excellent Bourdon tubes. The type of material chosen depends upon its corrosion properties with regards to the process media (water, air, oil, etc). Steel has a limited service life due to corrosion but is adequate for oil; stainless steel alloys add cost if specific corrosion resistance is not required; and beryllium copper is usually reserved for high pressure applications. Most gauges intended

A crucial step in the manufacture of a pressure gauge is making the C-shaped bourdon tube. In this step, a metal tube is pulled through grooved rollers on an automatic rolling machine. One roller grasps the tubing end and forms the inside radius, while the other provides outside pressure to maintain uniform contact with the tubing. The same roller that grabs and bends the tubing also contains a saw blode. As the roller continues turning after creating the bend, the saw blade on it cuts the tubing to the proper length.

A crucial step in the manufacture of a pressure gauge is making the C-shaped bourdon tube. In this step, a metal tube is pulled through grooved rollers on an automatic rolling machine. One roller grasps the tubing end and forms the inside radius, while the other provides outside pressure to maintain uniform contact with the tubing. The same roller that grabs and bends the tubing also contains a saw blode. As the roller continues turning after creating the bend, the saw blade on it cuts the tubing to the proper length.

for general use of air, light oil, or water utilize phosphor bronze. The pressure range of the tubes is determined by the tubing wall thickness and the radius of the curvature. Instrument designers must use precise design and material selection, because exceeding the elastic limit will destroy the tube and accuracy will be lost.

The socket is usually made of brass, steel, or stainless steel. Lightweight gauges sometimes use aluminum, but this material has limited pressure service and is difficult to join to the Bourdon tube by soldering or brazing. Extrusions and rolled bar stock shapes are most commonly used.

The movement mechanism is made of glass filled polycarbonate, brass, nickel silver, or stainless steel. Whichever material is used, it must be stable and allow for a friction-free assembly. Brass and combinations of brass and polycarbonate are most popular.

To protect the Bourdon tube and movement, the assembly is enclosed within a case and viewing lens. A dial and pointer, which are used to provide the viewer with the pressure indication, are made from nearly all basic metals, glass, and plastics. Aluminum, brass, and steel as well as polycarbonate and polypropylene make excellent gauge cases and dials. Most lenses are made of polycarbonate or acrylic, which are in favor over glass for obvious safety reasons. For severe service applications, the case is sealed and filled with glycerine or silicone fluid. This fluid cushions the tube and movement against damage from impact and vibration.